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The TCL series is a new intelligent long-life ultra-high-torsion gearbox designed for single-screw extruders after analyzing the advantages and disadvantages of the products of the global counterparts. The series of products have novel appearance, compact structure, low noise index, strong carrying capacity, high transmission efficiency and almost no leakage oil. It is the third-generation single-screw extruder gearbox after ZLYJ series and DJY series. The biggest advantages are that the design life of major components exceeds 100,000 hours. Under good maintenance conditions, it can meet the trouble-free operation for more than 15 years. Second, the carrying capacity is 20% higher than that of DJY series. The bearing capacity of Belteeuw's same-spec gearbox in Belgium can fully meet the replacement requirements. Thirdly, the all-weather monitoring system is equipped, and the real-time operating state of the gearbox becomes controllable, thus strengthening the "post-retail" guarantee in technology.
Intelligent:
Using the data monitoring and recovery analysis system of the world's most advanced IoT technology, just like the “24-hour ECG”, the gearbox can be monitored in real time and the abnormality can be found at the first time and the user can be warned. The experience of the gearbox application is shared with the end user in the fastest time, so that it can be properly disposed correctly, technically ensuring that the ideal goal of “post-retail” can be infinitely close, and can greatly reduce customer complaints and increase users' Good experience and return on purchase.
Cabinet:
The cabinet structure adopts a new split structure in design, taking into account the function of absorbing noise. The material is made of high-quality cast iron, and fully aging treatment is applied. Advanced CNC machining technology is applied to ensure the high precision of the cabinet. And the maintainability of precision, so as to ensure the life of the cabinet can reach more than 100,000 hours. Even in case of failure, disassembly and overhaul has become a breeze, completely solving the problem of inconvenience of DJY series disassembly and assembly, making this series more suitable for global application.
Gear:
Multi-objective optimization design of gear geometry, the maximum aspect ratio is 1.6, and supplemented by precise topological micro-shaping technology, full tooth width contact at full load, improve material utilization, thus achieving low noise and high efficiency; gear material Using high-quality low-carbon alloy steels 20CrMnMo, 20CrNi2MoA, 18CrNiMo7-6 (EN10084) in line with European standards, the gear fatigue life is higher. It is feasible to cite the shot peening standard of the aviation industry and finely control the peening parameters. Gears using this process will have a large residual compressive stress on the surface, adding a fuse for the life of the entire gear for more than 100,000 hours.
Bearing:
We prefer bearings from well-known brands at home and abroad and emphasize the stability of our suppliers, making the life of all bearings up to 100,000 hours.
lubricating:
Advanced synthetic lubricants can be used as a lubrication guarantee, eliminating the need for customers to change lubricants and saving resources to ensure the design life of gears and bearings is achieved.
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